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Dell™ Latitude™ C540/C640 Service Manual
Before You Begin
System Components
Hard Drive
Memory Modules, Mini PCI Card, and Modem
Keyboard
Display Assembly, Display Latch, and Hinge Covers
Palm Rest
Microprocessor Thermal Cooling Assembly
Microprocessor Module
Hybrid Cooling Fan
Reserve Battery
Flashing the BIOS
Speaker Assemblies
System Board
Battery and Module Bay Latches
Pin Assignments for I/O Connectors
Notes, Notices, and Cautions
NOTE: A NOTE indicates important information that helps you make better use of your computer.
NOTICE: A NOTICE indicates either potential damage to hardware or loss of data and tells you how to avoid the
problem.
CAUTION: A CAUTION indicates a potential for property damage, personal injury, or death.
Information in this document is subject to change without notice.
© 2002-2003 Dell Computer Corporation. All rights reserved.
Reproduction in any manner whatsoever without the written permission of Dell Computer Corporation is strictly forbidden.
Trademarks used in this text: Dell, the DELL logo, and Latitude are trademarks of Dell Computer Corporation.
Other trademarks and trade names may be used in this document to refer to either the entities claiming the marks and names or their products.
Dell Computer Corporation disclaims any proprietary interest in trademarks and trade names other than its own.
April 2003 Rev. A01
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Inhaltsverzeichnis

Seite 1 - Notes, Notices, and Cautions

Dell™ Latitude™ C540/C640 Service ManualBefore You BeginSystem ComponentsHard DriveMemory Modules, Mini PCI Card, and ModemKeyboardDisplay Assembly, D

Seite 2 - Before You Begin

Back to Contents PageMemory Modules, Mini PCI Card, and ModemDell™ Latitude™ C540/C640 Service Manual Memory Modules Mini PCI Card ModemMemory Modu

Seite 3 - Screw Identification

NOTICE: Disconnect the computer and any attached devices from electrical outlets, and remove any installedbatteries.NOTICE: To avoid ESD, ground yours

Seite 4

NOTE: Memory modules are keyed, or designed to fit into their sockets, in only one direction.NOTICE: The memory module must be inserted at a 45-degree

Seite 5

1 antenna connectors on card(2)2 antenna cables (2)Replacing the Mini PCI Card1. Align the Mini PCI card with the socket at a 45-degree angle, and pr

Seite 6 - System Components

NOTICE: Do not pull on the modem cable. Pull from the modem connector to disconnect the cable.3. Pull straight up on the attached pull-tab to lift th

Seite 7 - 9 fan guard

Back to Contents PageKeyboardDell™ Latitude™ C540/C640 Service ManualRemoving the KeyboardNOTICE: Disconnect the computer and any attached devices fro

Seite 8 - Hard Drive

5. To release the keyboard from the palm rest, use a small, flat-blade screwdriver or plastic scribe to pry up the rightedge of the keyboard near the

Seite 9 - Replacing the Hard Drive

1 boss supports (5)2 track stick cable3 keyboard flex cable4 keyboard interfaceconnector5 orientation label8. Remove the keyboard from the bottom cas

Seite 10 - Memory Modules

Back to Contents Page

Seite 11 - Replacing the Memory Modules

Back to Contents PageDisplay Assembly, Display Latch, and Hinge CoversDell™ Latitude™ C540/C640 Service Manual Display Assembly Display Latch Hinge

Seite 12 - Mini PCI Card

Back to Contents PageBefore You BeginDell™ Latitude™ C540/C640 Service Manual Preparing to Work Inside the Computer Recommended Tools Screw Identif

Seite 13 - Removing the Modem

1 M2 x 3-mm screws (2)2 top cover3 center control cover4 M2.5 x 5-mm screws (5)5 bottom case6 display-feed flex cable7 EMI shield bracket8. Remove th

Seite 14 - Replacing the Modem

1 M2 x 3-mm screws (2)2 pull-tab3 display-feed cableconnector4 interface connector9. Pull up on the pull-tab that is attached to the display-feed fle

Seite 15 - Keyboard

1 rubber screw covers (6) 5 M2 x 4-mm screws (5)2 M2.5 x 5-mm screws (6) 6 display-feed flex cable3 display bezel 7 flex-cable retention bracket4 top

Seite 16

2. Remove the display assembly. 3. Use a plastic scribe to pry the six rubber screw covers out of the screw holes located on the front of the bezel.

Seite 17 - Replacing the Keyboard

1 display panel connector2 top flex cable connector3 pull-tab4 bottom flex cable connector5 inverter connector9. Remove the tape that secures the dis

Seite 18 - Back to Contents Page

NOTICE: Disconnect the computer and any attached devices from electrical outlets, and remove any installedbatteries.NOTICE: To avoid ESD, ground yours

Seite 19 - Display Assembly

Hinge CoversRemoving the Hinge Covers1. Remove the display assembly. 2. Rotate the hinges forward at an angle of approximately 90 degrees to the fro

Seite 20

1 right hinge cover2 left hinge coverBack to Contents Page

Seite 21

Back to Contents PagePalm RestDell™ Latitude™ C540/C640 Service ManualRemoving the Palm RestNOTICE: Disconnect the computer and any attached devices f

Seite 22 - Removing the Display Bezel

6. Turn the computer over, and remove the three M2 x 3-mm screws that secure the palm rest to the bottom case: a. Remove the two M2 x 3-mm screws th

Seite 23 - Removing the Display Panel

Recommended ToolsThe procedures in this manual require the following tools:#1 magnetized Phillips screwdriver¼-inch flat-blade screwdriverSmall plasti

Seite 24 - Display Latch

Back to Contents PageMicroprocessor Thermal Cooling AssemblyDell™ Latitude™ C540/C640 Service ManualRemoving the Microprocessor Thermal Cooling Assemb

Seite 25 - Replacing the Display Latch

pry the assembly up and out of the system board. Replacing the Microprocessor Thermal Cooling AssemblyNOTICE: To ensure proper thermal operation, alwa

Seite 26 - Hinge Covers

Back to Contents PageMicroprocessor ModuleDell™ Latitude™ C540/C640 Service ManualRemoving the Microprocessor ModuleNOTICE: Disconnect the computer an

Seite 27 - 2 left hinge cover

NOTICE: To ensure maximum cooling for the microprocessor, do not touch the heat transfer areas on themicroprocessor thermal cooling assembly. The oils

Seite 28 - Palm Rest

Back to Contents PageHybrid Cooling FanDell™ Latitude™ C540/C640 Service ManualRemoving the Hybrid Cooling FanNOTICE: Disconnect the computer and any

Seite 29

7. Disconnect the fan power cable from the system-board interface connector and remove the hybrid cooling fan. NOTE: The fan power cable is long, and

Seite 30

Back to Contents PageReserve BatteryDell™ Latitude™ C540/C640 Service ManualRemoving the Reserve BatteryNOTICE: The reserve battery provides power to

Seite 31

2 reserve battery tray3 reserve battery cable4 reserve battery connectoron system board5 speaker cables6 opening for reserve batterycableReplacing the

Seite 32 - Microprocessor Module

Back to Contents PageFlashing the BIOSDell™ Latitude™ C540/C640 Service ManualTo update the basic input/output system (BIOS):1. Ensure that the AC ad

Seite 33

Back to Contents PageSpeaker AssembliesDell™ Latitude™ C540/C640 Service ManualRemoving the Speaker AssembliesNOTICE: Disconnect the computer and any

Seite 34 - Hybrid Cooling Fan

NOTICE: When reinstalling a screw, you must use a screw of the correct diameter and length. Ensure that the screw isproperly aligned with its correspo

Seite 35

1 right speaker2 palm-rest screw posts (2)3 bottom case holders (2)4 left speaker

Seite 36 - Reserve Battery

1 antenna cable 7 antenna cable2 speaker interface cable 8 right speaker holder3 in-line connector 9 mounting ring4 left speaker 10 right speaker5 mou

Seite 37 - Replacing the Reserve Battery

5. Disconnect the speaker interface cables. (Do not attempt to disconnect the antenna cables.) NOTICE: Do not pull the antenna wire when removing the

Seite 38 - Flashing the BIOS

Back to Contents PageSystem BoardDell™ Latitude™ C540/C640 Service ManualRemoving the System BoardThe system board's BIOS chip contains the servi

Seite 39 - Speaker Assemblies

1 fan guard2 M2.5 x 5-mm screws (9)10. Turn the computer over and remove the M2.5 x 5-mm screw, which is labeled "circle B" with an arrow o

Seite 40 - 4 left speaker

11. Remove the speaker assemblies from the bottom case. 12. Pull the right side of the bottom case, next to the audio connectors, away from the syst

Seite 41

Back to Contents PageBattery and Module Bay LatchesDell™ Latitude™ C540/C640 Service ManualRemoving the Battery and Module Bay LatchesNOTICE: Disconne

Seite 42

1 bumps (2 per latch) 5 latch release buttons (2)2 slider 6 snap tabs (2 per latch assembly)3 spring 7 upper latch assemblies (2)4 bottom case 8 wear

Seite 43 - System Board

Back to Contents PagePin Assignments for I/O ConnectorsDell™ Latitude™ C540/640 Service ManualUSB ConnectorPin Signal1 VCC2 –Data3 +Data4 GroundSerial

Seite 44

Pin Signal Pin Signal1 STRB#/5V 11 BUSY/MTR#2 PD0/INDEX# 12 PE/WDATA#3 PD1/TRK0# 13 SLCT/WGATE#4 PD2/WP# 14 AFDF#5 PD3/RDATA# 15 ERROR#HDSEL#6 PD4/DSK

Seite 45 - Replacing the System Board

Display Latch:(2 each) (2 each)Palm Rest toBottom Case:(3 each) (5 each)Hybrid Cooling Fan:(2 each) (1 each)System Board to BottomCase:(10 each)Back t

Seite 46

PS/2 ConnectorPin Signal1 DAT_KBD2 DAT_SM13 GND4 PS2VCC5 CLK_KBD6 CLK_SM1S-Video TV-Out ConnectorS-VideoPin Signal1 GND2 GND3 DLUMA-L4 DCRMA-LComposit

Seite 47

5 NC6 DCMPS-L7 GNDDocking ConnectorPin Signal Pin Signal1 STRB#/5V 101 VGA_GRN2 PD0 102 GND3 PD1 103 VGA_RED4 PD2 104 GND5 PD3 105 VGA_BLU6 PD4 106 DO

Seite 48 - Parallel Connector

26 DOCK_PWR_SRC 126 SCLKRUN#27 DOCK_PWR_SRC 127 GND28 DOCK_PWR_SRC 128 SGNTA#29 GND 129 SREQA#30 +5VDOCK 130 SGNT0#31 +5VDOCK 131 SREQ0#32 +5VDOCK 132

Seite 49 - Video Connector

66 DOCK_MCLK 166 SAD1067 GND 167 SAD1168 +12V 168 SAD1269 AFD# 169 GND70 ERROR# 170 SAD1371 ACK# 171 SAD1472 GND 172 SAD1573 INIT# 173 SAD1674 SLCT_IN

Seite 50 - S-Video TV-Out Connector

Back to Contents PageSystem ComponentsDell™ Latitude™ C540/C640 Service ManualNOTICE: Only a certified service technician should perform repairs on yo

Seite 51 - Docking Connector

9 fan guard Back to Contents Page

Seite 52

Back to Contents PageHard DriveDell™ Latitude™ C540/C640 Service ManualRemoving the Hard Drive1. Save and close any open files, exit any open program

Seite 53

Replacing the Hard DriveNOTICE: Use firm and even pressure to slide the hard drive into place. If you force the hard drive into place usingexcessive f

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